Diabola Tunnel Type
Shot Blasting Machine
The Diabola Tunnel is an impressive engineering feat, connecting France and Italy through the world's deepest tunnel. It spans over 57 kilometers and took over a decade to construct, showcasing human ingenuity and modern engineering.
Diabola Tunnel Type
Shot Blasting Machine
Transform your surface preparation process with our Diabola Tunnel Type Shot Blasting Machine. Designed for high-volume production environments, this innovative machine offers continuous blasting capabilities for a wide range of workpieces.
Our Diabola Tunnel Type Shot Blasting Machine features a robust tunnel-like chamber equipped with a conveyor belt or roller conveyor system, ensuring seamless transportation of workpieces through the blasting zone. Multiple blast wheels strategically positioned along the length of the tunnel deliver abrasive media at high velocity, effectively removing surface contaminants, scale, and rust.
With adjustable conveyor speeds, our machine provides precise control over dwell times, optimizing the blasting process for various workpiece types and sizes. Integrated dust collection systems ensure a clean working environment while maintaining air quality standards.
Automation compatibility streamlines workflow management, allowing for seamless integration with loading/unloading systems and process monitoring.
Available in customizable configurations to meet your specific production needs, our Diabola Tunnel Type Shot Blasting Machine is engineered for reliability, efficiency, and performance. Trust in our machine to elevate your surface preparation processes to new heights of productivity and quality.
Technology:
Application:
Tunnel Type
The Diabola Tunnel Type Shot Blasting Machine is used across industries for efficiently cleaning and preparing various components, including automotive parts, aerospace components, steel structures, railway equipment, and marine vessels, by removing surface contaminants, rust, and coatings, ensuring optimal performance and longevity.
Standard/
Customization
Delivery:
Customised option is available as per requirement
4 to 6 weeks
Features:
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Continuous Blasting: Allows for continuous processing of workpieces as they pass through the tunnel, ensuring high throughput and productivity.
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Efficient Blast Wheels: Equipped with multiple blast wheels strategically positioned along the tunnel to ensure thorough and uniform coverage of workpieces with abrasive media.
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Conveyor System: Utilizes a conveyor belt or roller conveyor system to transport workpieces through the blasting chamber, facilitating smooth and consistent movement.
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Variable Speed Control: Offers adjustable conveyor speed to control the dwell time of workpieces in the blasting zone, optimizing the blasting process for different materials and surface conditions.
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Dust Collection System: Includes an integrated dust collection system to capture abrasive dust and debris generated during the blasting process, maintaining a clean working environment and ensuring operator safety.
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Robust Construction: Built with durable materials and components to withstand the rigors of heavy-duty industrial use and provide long-lasting performance.
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Automation Compatibility: Can be integrated with automation systems for loading and unloading of workpieces, as well as process monitoring and control, to enhance efficiency and reduce manual labor requirements.
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Versatile Configurations: Available in various configurations and sizes to accommodate different types of workpieces, from small components to large structures.
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Easy Maintenance: Designed for ease of maintenance with accessible components and service points, allowing for quick and efficient servicing and upkeep.
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Safety Features: Equipped with safety interlocks, guards, and emergency stop mechanisms to ensure operator safety during operation.
These features collectively make the Diabola Tunnel Type Shot Blasting Machine a versatile and efficient solution for surface preparation and cleaning applications in industries such as automotive, aerospace, foundry, and metal fabrication.
Material Compatibility:
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Metals: Steel, aluminum, copper, brass.
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Castings: Cast iron, cast aluminum.
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Forgings: Various alloys.
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Welded structures: Removing scale, spatter.
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Automotive parts: Engine blocks, chassis.
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Aerospace parts: Aluminum, titanium.
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Railway parts: Rails, wheels.
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Construction materials: Structural steel.
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Shipbuilding: Hull plates, decks.
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General manufacturing: Industrial components.
Compliance &
Standards:
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OSHA regulations: Worker safety standards.
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EPA regulations: Environmental impact guidelines.
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ISO standards: Equipment design and safety protocols.
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CE marking (Machinery Directive): European safety compliance.
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Quality control: Consistent blasting results.
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MSDS: Safe handling of abrasive materials.
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Equipment safety: Structural integrity and operation standards.
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Workplace safety: Operator training and risk assessment.
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Noise regulations: Compliance with noise level limits.
LPG/ CNG Cylinder
Shot Blasting Machine
The LPG/CNG Cylinder Shot Blasting Machine is purpose-built to effectively clean and prepare LPG/CNG cylinders for painting or coating applications.
Utilizing abrasive blasting, it efficiently removes rust, scale, and surface contaminants from cylinders of various materials, including steel, aluminum, and composites. Its specialized chamber design ensures uniform blasting coverage, tailored to the unique shape and size of cylinders.
Safety features like interlocks and protective barriers are integrated to prevent accidents during operation. A dust collection system maintains a clean working environment by capturing abrasive dust and debris, while variable speed control allows for optimization of blasting efficiency and surface finish quality.
With automation compatibility for loading/unloading and process control, it meets relevant safety and quality standards, requiring regular maintenance to uphold optimal performance and longevity.
Bright Bar/ Rod Shot/ Pipe
Shot Blasting Machine
The Bright Bar/Rod Shot Pipe Blasting Machine is specifically engineered to prepare bright bars, rods, and pipes for surface treatments such as painting, coating, or finishing. Employing shot blasting technology, it effectively removes surface contaminants, scale, and rust from these cylindrical workpieces.
The machine's design is tailored to accommodate the shape and size of bright bars, rods, and pipes, ensuring thorough and uniform blasting coverage. It features safety measures including interlocks and protective barriers to prevent accidents during operation.
Equipped with a dust collection system, it efficiently captures abrasive dust and debris, maintaining a clean working environment and minimizing air pollution.
Variable speed control allows for customization of blasting intensity and surface finish quality. Automation compatibility facilitates seamless integration with loading/unloading systems and process monitoring for enhanced productivity and efficiency.
Compliance with relevant safety and quality standards is ensured, with regular maintenance required to uphold optimal performance and longevity of machine components.